Retro.Workshop

I got this board of a Sinclair ZX Spectrum. It must have been a ZX Spectrum Plus model before, because there was this reset wire attached to it. There were also a few labels that were explaining the functionality of the components in German language, maybe for educational purposes.

I tried to run the diagnostics, but the module didn't even start, and the D0 LED was permanently dark. There must have been a short circuit somewhere on the data bus. But instead of repairing it, my plan was to make a completely new ZX Spectrum from as many new components as possible, with reusing only the ULA, CPU, LM1889N, the coil, and the RAM chips.

So I first removed the valuable components. The stripped original board was a sad sight, but the prospect of making a new Speccy from it made it less painful.

I checked the ULA in another Speccy, and it turned out to be fine. From the 16 RAM chips however, only 9 were still functional. This was much less than I expected. I'm having some of those old RAM chips in my stock, but they are precious and hard to find.

A New Board

The new replica board is made by PABB and can be ordered from PCBWay.

For the required components, I assembled a bill of materials. It contains as many new components as I could find, but some rare parts are long out of production. They can still be found as NOS parts at online marketplaces, or they can be replaced with replacement types or replicas (like the Retroleum Nebula or vRetro vLA82).

There are four wire bridges that configure the type of the upper RAM chips, and the brand of the ROM chip manufacturer. The correct configuration can be found in my bill of materials as well.

Instead of the modulator, I decided to use an S-Video mod and a 3D printed base plate. A simple alternative is to just solder an RCA connector to COMP and GND, and use it as a composite output.

After a lot of soldering, the assembly was almost completed. But before seating the valuable chips, I first checked that all three voltages (+5V, +12V, -5V) were present and within their acceptable tolerance.

The S-Video mod takes the place of the original modulator, but is not soldered in, but held by two screws. The screws also provide ground, so they must not be isolating. Three wires then connect the board with +5V, and the composite signal as luma. The chroma signal is connected to the positive end of C65, which must be removed first so the luma and chroma signals won't mix.

After that, the new board was finally completed and ready for a first test.

Bugfixing

But alas, this is what I was seeing when I powered it up for the first time.

The diagnostics showed no action on the CPU bus controls. My suspicion was confirmed when I checked the clock input of the CPU with a scope. It was just a flat line:

The CPU clock is generated by the ULA, but the clock signal was present there.

A look into the schematics shows that between the ULA clock output and the CPU clock input there is the transistor TR3, probably for amplifying the signal. Strange enough, the signal was still present at the right of R24, which is directly connected to the clock output, but at the left of R24 (which is connected to the base of the transistor) the signal was missing already. When I removed TR3, the clock signal appeared there too, so TR3 must have been the cause.

After a longer search, I found out that the Spectrum is very picky about the type used for TR3. The original ZTX313 is not in production anymore, so I used a BC548 first, which is said to be a replacement type, however not at this position. For TR3, the only recommended replacement type is the MPS2369, which is also a bit hard to find now. With that type, the clock signal was finally good (cyan: ULA clock output, yellow: CPU clock input).

And to my joy, the new Spectrum finally started up and showed the famous start screen.

The next step was to run a full diagnostics check. Now I got an error that the M1 signal was missing.

The M1 signal is generated by the CPU, and indicates the first of four machine cycles, which is the cycle where the next instruction is read from memory. The Spectrum itself does not use the M1 signal, but a few expansions like the ZX Interface 1 need it.

After replacing the CPU, all diagnostics checks finally passed.

So at the bottom line, all I could reuse from the old ZX Spectrum was the ULA, the ROM, the LM1888N and the coil. I was hoping for the RAM chips and the CPU, but I haven't been really lucky with them.

Test Run

Anyway, it was finally time for a test run. I connected the new Speccy to my computer, and used tzxplay to play the tape file of my favorite game, Starquake. It was loading and running fine. Also, the image quality of the S-Video output is excellent, and probably the best one can get from this old design. Only the ZX Spectrum Next has a better quality with its native, pixel perfect HDMI output.

I bought the original board without any case. But luckily, there are replica cases, keymats, membranes, and faceplates on the market, so I could assemble a brand new outerior. Of course, I chose a transparent case, so the nice black mainboard could be seen from the outside. Well, at least a bit.

And there it is, an (almost) new ZX Spectrum in mint condition.

When I found this Amiga 1200, I felt pity for it. The case and keyboard was very yellowed, but what was even worse was the screwed up attempt to fit a Gotek drive into the case. The previous owner obviously tried to open the floppy disk area with some kind of cutter pincers, essentially ruining the case.

My initial plan was to whiten the case and keyboard, clean the botched cut at the floppy drive with a rotary tool, and nicely close it again with a 3D-printed part. But then I got a better idea. 😁

The Mainboard

Let's have a look inside first. There is a Rev 1D.4 board in good optical condition. I replaced the electrolytic capacitors, and upgraded the ROMs to AmigaOS 3.2.1.

On the bottom of the PCB, I found a copper wire for a so-called "floppy fix". When Escom was producing the final batch of Amiga 1200 systems, Amiga floppy drives were not available any more, and Escom had to find a way to use regular PC floppy drives instead. However, many games and demos with own trackloaders fail to load on machines with this modification.

The original floppy drive of this machine was not existing anymore, and Gotek drives can perfectly emulate Amiga floppy drives, so I decided to undo the floppy fix by removing the botch wire. To restore the original RDY signal, I instead put a wire from pin 34 of the internal floppy connector to pin 1 of the external connector.

Since I was working on the bottom side of the PCB, I should also remove E123C and E125C, to enhance the stability of accelerator boards. However, on this machine these capacitors were not populated, so there was nothing to do.

It was finally time for a first thorough test run. Everything went fine, but then I noticed that the right mouse button was not working on both ports. I wrote a separate blog article about the cause and the fix, but to make a long story short, all I had to do was to replace four resistors with ferrites.

My work on the board was completed after that, and it passed all tests.

The Extras

As with my other refurbishments, I'm not only cleaning the machine, but I also futureproof it with some extras.

First of all: The yellowed case with the ugly cut. I was sure that even with a skillful repair attempt, the case would never look really beautiful again. Also I always wanted to have a black Amiga, so I decided to rehouse the machine into a brand new, black a1200.net replica case instead.

The floppy drive was missing, but instead of the Gotek drive that was there as replacement, I decided to use a Centuriontech GoEX drive. It uses an SD card instead of an USB stick, and comes with a dial encoder, which makes selection of a floppy image much easier. There is also a matching OLED display for it, but for my new Amiga I preferred to use a tiny display that is not that noticeable.

The display itself is one of those 0.91" OLEDs one can find in virtually every maker shop. However it is important to swap pin 1 and 2 when soldering wires to it, as the power pins are swapped on this display type compared to the original GoEX display module.

I then printed an A600 display module case, which luckily also fits on an A1200. I used hot glue to assemble the module, but in retrospect I should have used standard glue instead, since the hot glue softened the PLA of the print. The module is then just clipped into the cooling vents of the Amiga, no need for gluing.

To use this kind of OLED, a file called FF/FF.CFG needs to be created on the SD card, which contains this line:

display-type = oled-128x32

I also added an Indivision AGA MK3 for a pixel-perfect picture on modern TVs via HDMI. While doing so, I found out that the a1200.net replica case seems to have different measures than the original case, so I created a modified trapdoor and holder for this kind of case.

The computer came with a Marpet Developments M1207 RAM expansion in the expansion port. It got a fresh button cell, and now provides the machine with 4MB of additional Fast RAM, a 68882 FPU, and a RTC.

Assembling

What's missing? The black keycaps that are matching the black case! After many years of waiting they were finally available, and I got a set delivered right in time before Christmas.

The black case does not include badges, but I found a nice black one from Badgeman.

After that, the Amiga was finally ready for the final assembly.

If Commodore had given the choice of the case color back in the 1990's, I would have chosen a black Amiga. And now here it is, an all black Amiga 1200 with a completely new outerior, and modernized interior.

In the previous part, I refurbished the keyboard of the Amiga 1000. It was in a bad state, and truly deserved to get its own part. Now I will replace the floppy drive with a Centuriontech GOEX on pills floppy simulator, and then put everything back together.

Floppy LED

The floppy LED of the Amiga 1000 is not connected to the mainboard, but to the floppy drive. The GOEX drive does not provide a similar connector, so I had to come up with a solution. Fortunately, the Amiga made it faily easy.

On all Amiga models, the floppy LED represents the state of the drive motor. It lights up as long as the motor is powered. On the Amiga 1000, the motor of the internal drive is controlled by a /MTR0 signal on pin 16 of the floppy connector. If it is LOW, the motor is powered, and the floppy LED is supposed to light up. The 7438 buffer inside the Amiga has a maximum output current of 48mA, while the LED has a forward current of 30mA, so in theory the LED (and a 120Ω series resistor) could be connected directly to the /MTR0 line and +5V. But I wanted to be on the safe side, so I added an inverting switch using a standard PNP transistor and two resistors.

I used a BC557, but any other standard switching PNP transistor will do as well. For the LED, I preferred to have a green floppy LED instead of the original red one. I used a Dialight 521-9266, which has the same dimensions as the original LED. There should be a pullup resistor on the /MTR0 line, but it's also working without, so on my system I left it out for space reasons.

On the GOEX board, +5V can be found on an unused pad next to the voltage regulator. GND can be found at an unused header for an optional encoder.

On Screen Display

The GOEX drive needs some kind of display, to show the floppy disk file that is currently selected, and other options. My first plan was to glue a tiny OLED display to the front of the case.

However, the "GOEX on pills" model comes with an OSD connector. It reads the CSYNC signal from the Amiga, and generates a pixel signal that is overlaid to the Amiga RGB signal. Depending on the color component the pixel signal is connected to, the OSD text is either red, green, or blue (with the corresponding complementary color as background).

The CSYNC signal can be taken from pin 12 of U6A. The pixel signal is connected to one of the 75Ω resistors: R25 (red), R24 (green), or R23 (blue). The wire must be soldered to that end of the resistor that is closer to the monitor connector, otherwise the OSD overlay will not be visible on white screens.

The other end of the two wires are connected to the respective CSYNC and RGB pins of the OSD header of the GOEX drive. It is also possible to control the GOEX drive with the Amiga keyboard, but I didn't want to do more hardware modifications, especially if it involves soldering wires directly to one of the CIAs. I prefer that I still have to touch the floppy slot for changing floppy disks, even if it's just virtually.

Reassembly

A trained technician should definitely overhaul the PSU, to avoid damage to the hardware or spectacular explosions of safety capacitors. @DingensCGN of the a1k.org forum did an excellent job there. He replaced all electrolytic capacitors, and did a full load test including checking the temperatures of the components with a thermographic camera. A big shout-out to him!

This Amiga has a separate piggyback board, which I had removed for cleaning and re-capping. It is connected to the mainboard by some headers at different places, which makes reseating it a bit tricky. It is crucial that all headers are properly connected.

For the GOEX drive, I designed a 3D printed frame for the Amiga 1000. It holds the drive in its correct position, and also holds the original eject button so the hole in the front is closed. My intention is that the GOEX drive should be as invisible as possible, so the original look of the Amiga 1000 is maintained. I guess I managed that.

And that's it. The system is fully assembled now.

I mounted the top shield, attached the front plate, closed the case, and connected the 256KB memory expansion to the front slot.

And then came the moment of truth. I flipped the power switch. The system started up. I expected the 230V PSU fan to be rather noisy, and was very surprised that it is almost inaudible, and could easily compete with modern ultra-silent 12V fans of the same size.

Then the famous Kickstart screen appeared, together with the FlashFloppy OSD.

I loaded the Kickstart ADB file from the GOEX drive, and after that I changed to the first disk of the famous Red Sector Megademo. The Amiga just dutifully loaded it.

Everything ran smoothly! The green color of the OSD certainly adds a lot to the 1980s retro feeling of that machine. It looks quite like those OSDs on old TVs or VCRs. 😆

Configuring FlashFloppy

There were two things that were bugging me. The first was that I'd like to run a cold start of the machine as simple as possible, so the GOEX drive should always select the Kickstart ADF first when the system is powered up. The second was that the OSD was shown on the screen for much too long. It should disappear a few seconds after disk inactivity.

Both is easily configured. First, a directory called FF needs to be created on the SD card. Then a FF/FF.CFG file needs to be created, having this content:

image-on-startup = static
display-off-secs = 5

A second file called FF/IMAGE_A.CFG contains the file name of the Kickstart ADF file on the SD card.

Welcome!

And that's it! I am, and have always been, a big fan of the Amiga. I learned a lot on my Amigas, and they were the foundation of my career as professional software developer.

I always considered the Amiga 1000 to be the pearl of my Amiga collection, and I am happy and proud that I got the chance to own such a beautiful machine now.

In this second part, I will take care about the keyboard. I expected that it would be the usual procedure: Cleaning the key caps and case, whitening the yellowed parts, dusting off the keyboard frame.

However, this time it wasn't that easy.

The trouble started when I pulled off the key caps, but also pulled out the plungers of three keys. Fortunately this can be repaired, as the switches are easy to maintain. More about that below.

Keyboard Cleaning

The key caps were cleaned in an ultrasonic bath with a drop of rinse aid, and then brushed with a soft toothbrush.

Below the key caps, there is the keyboard frame where the switches are mounted. I found the usual filth that you would expect there after almost 40 years, but there was also flash rust, a crusty dirt layer, and… dead insects. I went outside and brushed off the insects and all the other loose dirt. Then I went back inside, and sprayed the frame with IPA, in an attempt to clean off the crust. The room immediately filled with an unhealthy stench of dust, dirt, and insect excrements. 🤢 Also, my attempts to remove the flash rust with a fiberglass pen wasn't really successful. There was too much of it.

I wanted to avoid that I had to refurbish the frame, because it can only be removed after unsoldering all 91 switches (and one LED). But there was no other way to do it. So I unsoldered everything and removed the frame. On the PCB, I found dried stains from a liquid (maybe from a soft drink that had been spilled over the keyboard), and more dead insects. It confirmed that it was the right choice to go all the way.

I sanded down the old paint and the dirt crust from the frame (outside, and wearing a good filter mask). Then I spray-painted it in a matte black. It's looking so much better now.

Refurbishing the Switches

The next bad surprise came when I was about to reassemble the keyboard. I tested all 91 switches for continuity when closed, but found only about 40 of them actually working. When I depressed the other keys, they either did not close the contact, or the plunger got stuck, or both.

The switches that are used in the Amiga 1000 keyboard are Mitsumi Type 2 tactile switches. They are out of production by today, but they are easy to maintain. After trying the best approach with a couple of switches, I found the following procedure to be most successful.

The switch can be opened by putting a kind of blade (like the head of a flat screwdriver, or flat pincers) into the latch on both sides, and then carefully removing the cap with a blade or another screwdriver. The switch consists of four parts: The cap, the plunger, the switch plate, and the base.

I cleaned the switch plate with contact cleaner spray. I also bent up the legs of the lever a tiny bit, so it will give a bit more pressure on the switch when the key is depressed.

Finally, I applied a bit of silicone grease on both small sides of the plunger. It is important to use a very very tiny amount! If too much is used, the key will feel sluggish or might even get stuck. If in doubt, better skip this step.

After that, the switch was reassembled and tested again. If it was still getting stuck or didn't close the contact properly, the process was repeated.

It was a lot of work and a monotonous task, but at the end I could make all the switches work again.

Whitening

The keyboard case was cleaned in soap water. After that, the case (and the yellowed space bar) were exposed to the July sun for whitening.

The result is quite good, but on some parts a bit of yellow is still visible. I guess there would be an even better result if I would use peroxide, but I have no experience with that, and am not too keen to gain it with this rare keyboard.

The labels on some of the keys are still yellow, and wouldn't get any whiter in the sun. I guess that I will have to replace them with new labels some day.

Reassembling

With every parts cleaned and whitened, the keyboard was ready for reassembly. I pressed the key caps back on the keys, mounted the shielding, and then put the keyboard frame back into the case.

Take care when closing the case: One of the four screws is a bit shorter, and maybe also has a different color. This single screw must be used for the upper right hole.

The keyboard restauration is completed now!

In the next part, I will reassemble the main unit, and have a first test. Is the Amiga still working?

When the Amiga 1000 was launched in 1985, it was too expensive as a home computer, but rather targeted the professional graphics workstation market. The sales figures were correspondingly low. Only 27,500 units have been sold in Germany. Nevertheless, and without a doubt, the Amiga 1000 is the jewel of every Amiga collection. Now I finally had the lucky chance to get my own one.

The overall state is fine, considering that the machine is almost 40 years old. The Amiga itself is only a bit yellowed, but has some heavy scratchmarks at one edge. The keyboard has a French/Belgian AZERTY layout that was changed to German layout using stickers, like it was usual for the first machines that were sold in the EU. Its case and the space bar are much more yellowed. The stickers are also yellowed, and one is missing.

The expansion slot at the front contains a 256KB RAM module. The original mouse and the disks have been lost, but I can use any other Amiga mouse and make new disks myself.

What's Inside

Inside I found a Rev A mainboard and a piggyback board. That extra board stores the Kickstart that is loaded from disk when the machine is powered up. Later revisions used Kickstart ROMs, and didn't need this piggyback board any more.

Usually all piggyback Amiga 1000 were produced for the US market. They could not run in Europe without modifications, due to different power frequencies and TV standards. My machine was produced in early 1986, presumably for the US market. One year later, it was modified for the European market. The original Agnus chip was replaced by a 8367R0 that is able to generate PAL video signals. The crystal is still the original 28.6363 MHz NTSC one though, so the video signal is not truly PAL.

The system has a Denise 8362R6, which is the first revision that is also capable of displaying the EHB mode.

Altogether, it is an early Amiga model, and very likely one of the first that have been sold in Germany.

The PSU

Generally I don't recommend to power up an old computer straight away after many years of storage. Without a visual inspection and the necessary refurbishment, the power supply could damage the computer, or components inside could blow up.

A first visual check of the PSU seemed to be allright, with no obvious damages, and no bulged or leaked capacitors. But then I found tiny cracks in one safety capacitor.

These RIFA X class capacitors are actually infamous for blowing up after many years. Their insulators are made from paper. The material gets brittle from age and thermal stress, letting in moisture, which amplifies the problem. Eventually the capacitor can crack open and go up in fumes.

It was good that I kept the PSU disconnected from mains. It is now being refurbished by @DingensCGN, a member of the A1K.org forum who has a lot of experience with Amiga PSU restauration.

The Mainboard

I recapped the mainboard and piggyback board. For the seven 22µF capacitors, I used a bipolar type instead. Those capacitors are used for filtering the audio and RGB signals. Using bipolar caps here might improve the signal quality, and won't hurt otherwise.

To be honest, this time I had doubt if I should replace the old capacitors. This Amiga 1000 will not become a workstation, I have other Amigas for that. It is rather a collectible. Still I want it to be in a good technical condition. When I started to collect retro computers, I promised myself not to keep machines that are broken or otherwise not fit for use.

After that I removed all the dust, and gave the boards a thorough wash with IPA.

The mainboard is now ready to get remarried with the piggyback board, and then move back into the case.

Whitening

The first thing I actually did was to disassemble the entire machine. The plastic parts of the case were cleaned in soap water and carefully scrubbed with a dishwashing brush. After that, I used the sunny July weather, and whitened all parts in the sunshine. I did not use any chemicals, just the sun. After two days, the Amiga was almost white again.

That's it for the first part of the Amiga 1000 story. The next part will be about the restauration of the keyboard. There is a lot to do there.